/** * @file initial.cpp * @brief 应用启动初始化:模块成功置位,结束统一报告结果。 * * 顺序: * 复位源采集 → NVIC → SysTick → ESP32_EN 保持 → USART0 → AppSpi(尽早 HELLO 探活)→ * ADC → CANFD → OtaBootRequest → TaskManager → Scheduler → * EtherCAT(+Sync 可选) → Watchdog → report * * 1.5.34:各模块 init 从"盲配置"改为带检查(寄存器回读 / 节拍验证 / 校准超时), * 失败不置位;复位源/模块位图/critical 失败位图经 getter 导出供 SPI 0xA3 上报。 */ #include "sys/initial.h" #include "device/canfd.h" #include "device/usart0.h" #include "device/timer.h" #include "device/adc.h" #include "device/watchdog.h" #include "device/spi/app_spi_command.h" #include "sys/systick.h" #include "sys/ota_boot_request.h" #include "sys/task_manager.h" #include "sys/config.h" #include "comm/esc_lan9252.h" #include "comm/ethercat_slave.h" #include "comm/ethercat_sync.h" extern "C" { uint16_t MainInit(void); void MainLoop(void); } uint32_t AppInitializer::s_mask = 0U; uint8_t AppInitializer::s_initState = AppInitializer::kInitOk; uint8_t AppInitializer::s_resetCause = 0U; uint8_t AppInitializer::s_faultCodes[AppInitializer::kModuleCount] = {0U}; /* CoE 0x100A「Software version」写入口,实现在 comm/ssc/src/coeappl.c(C 链接)。 * APP 侧原本一直回 SSC 占位 "1.0",主站在总线上读不到版本,只能靠 SPI PING 的 * 4 字节二进制身份块;这条总线读数是刷写后「新 APP 真起来了」的自证。 */ extern "C" void AppSetSoftwareVersion(const char *version); namespace { struct InitEntry { uint32_t bit; const char *name; bool critical; }; static const InitEntry kEntries[] = { { AppInitializer::kNvic, "nvic", true }, { AppInitializer::kSysTick, "systick", true }, { AppInitializer::kEsp32Hold, "esp32_hold", true }, { AppInitializer::kUsart0, "usart0", true }, { AppInitializer::kAppSpi, "app_spi", true }, { AppInitializer::kAdc, "adc", true }, { AppInitializer::kCanFd, "canfd", true }, { AppInitializer::kOtaBootReq, "ota_boot_req", true }, { AppInitializer::kTaskManager, "task_manager", true }, { AppInitializer::kScheduler, "scheduler", true }, { AppInitializer::kEthercat, "ethercat", false }, { AppInitializer::kEthercatSync, "ethercat_sync", false }, { AppInitializer::kWatchdog, "watchdog", true }, }; } // namespace void AppInitializer::mark(ModuleBit b) { s_mask |= static_cast(b); } /** @brief ModuleBit(1< 1U) { bit >>= 1U; ++idx; } return idx; } void AppInitializer::setFault(ModuleBit b, uint8_t code) { const uint8_t idx = moduleBitIndex(static_cast(b)); if (idx < kModuleCount) { s_faultCodes[idx] = code; } } uint8_t AppInitializer::faultCode(uint8_t module_index) { return (module_index < kModuleCount) ? s_faultCodes[module_index] : 0U; } uint8_t AppInitializer::faultCodes(uint8_t *out) { if (out == nullptr) { return 0U; } for (uint8_t i = 0U; i < kModuleCount; ++i) { out[i] = s_faultCodes[i]; } return kModuleCount; } uint32_t AppInitializer::criticalFailMask() { uint32_t fail = 0U; for (size_t i = 0; i < sizeof(kEntries) / sizeof(kEntries[0]); ++i) { const InitEntry &e = kEntries[i]; if (e.critical && (s_mask & e.bit) == 0U) { fail |= e.bit; } } return fail; } /** * @brief 采集 RCU_RSTSCK 复位源位图并清硬件标志。 * @note 必须在 init 最开头调用(早于任何可能读标志的模块); * 清除不影响 BOOT 的 FWDGT 停留 OTA 判定——新的看门狗复位会由硬件重新置位。 */ void AppInitializer::captureResetCause() { uint8_t cause = 0U; if (rcu_flag_get(RCU_FLAG_PORRST) != RESET) cause |= kRstPor; if (rcu_flag_get(RCU_FLAG_EPRST) != RESET) cause |= kRstEpr; if (rcu_flag_get(RCU_FLAG_FWDGTRST) != RESET) cause |= kRstFwdgt; if (rcu_flag_get(RCU_FLAG_WWDGTRST) != RESET) cause |= kRstWwdgt; if (rcu_flag_get(RCU_FLAG_SWRST) != RESET) cause |= kRstSw; if (rcu_flag_get(RCU_FLAG_LPRST) != RESET) cause |= kRstLp; rcu_all_reset_flag_clear(); s_resetCause = cause; } void AppInitializer::report() { bool critical_ok = true; bool all_ok = true; char fail_list[160] = {0}; size_t fail_len = 0U; for (size_t i = 0; i < sizeof(kEntries) / sizeof(kEntries[0]); ++i) { const InitEntry &e = kEntries[i]; const bool ok = (s_mask & e.bit) != 0U; if (ok) { continue; } all_ok = false; if (e.critical) { critical_ok = false; } if (fail_len + 2U < sizeof(fail_list)) { if (fail_len > 0U) { fail_list[fail_len++] = ','; } const char *p = e.name; while (*p != '\0' && fail_len + 1U < sizeof(fail_list)) { fail_list[fail_len++] = *p++; } fail_list[fail_len] = '\0'; } /* 故障码后缀 #XX(16 进制;canfd 高 4 位为通道号),0=成功不追加。 * 码值含义见 initial.h 注释与各模块头文件;网页按同一编码解码中文原因。 */ const uint8_t fc = s_faultCodes[moduleBitIndex(e.bit)]; if (fc != 0U && fail_len + 3U < sizeof(fail_list)) { const char *hex = "0123456789ABCDEF"; fail_list[fail_len++] = '#'; fail_list[fail_len++] = hex[(fc >> 4) & 0xFU]; fail_list[fail_len++] = hex[fc & 0xFU]; fail_list[fail_len] = '\0'; } } /* 复位源随 init 报告输出一次(位图多位置位属正常,如 POR 常伴随 EPRST/SWRST) */ printf("[APP] reset_cause: 0x%02X (por=%d epr=%d fwdgt=%d wwdgt=%d sw=%d lp=%d)\r\n", (unsigned)s_resetCause, (s_resetCause & kRstPor) ? 1 : 0, (s_resetCause & kRstEpr) ? 1 : 0, (s_resetCause & kRstFwdgt) ? 1 : 0, (s_resetCause & kRstWwdgt) ? 1 : 0, (s_resetCause & kRstSw) ? 1 : 0, (s_resetCause & kRstLp) ? 1 : 0); if (critical_ok && all_ok) { s_initState = kInitOk; printf("[APP] init: OK (all modules)\r\n"); } else if (critical_ok) { s_initState = kInitDegraded; printf("[APP] init: OK (critical), skipped/failed: %s\r\n", fail_list[0] != '\0' ? fail_list : "?"); } else { s_initState = kInitCriticalFail; printf("[APP] init: FAIL, modules: %s\r\n", fail_list[0] != '\0' ? fail_list : "?"); } /* 日志完整性自证:串口 TX 缓冲溢出会静默吞字节,1.5.40 及之前实测使 [ECAT] 诊断 * 出现 "bus eaabled"/"pdi_type=0x8Dexect" 等掉字,并两次导致 LAN9252 故障误定性。 * 1.5.41 起缓冲满时自旋腾位,仅 USART 外设异常才丢弃;非 0 即代表上面的日志不可全信。 */ const uint32_t dropped = Usart0::droppedBytes(); if (dropped != 0U) { printf("[APP] WARN: uart dropped %u bytes, 以上日志可能不完整\r\n", (unsigned)dropped); } } void AppInitializer::init() { s_mask = 0U; s_initState = kInitOk; for (uint8_t i = 0U; i < kModuleCount; ++i) { s_faultCodes[i] = 0U; } captureResetCause(); /* NVIC 优先级分组:写入后回读 AIRCR.PRIGROUP 验证(纯寄存器写,回读确认分组生效) */ nvic_priority_group_set(CONFIG_NVIC_PRIORITY_GROUP); if ((SCB->AIRCR & (0x7UL << 8U)) == (CONFIG_NVIC_PRIORITY_GROUP & (0x7UL << 8U))) { mark(kNvic); } else { setFault(kNvic, kFaultNvicPrigroupMismatch); } /* SysTick:内部验证节拍真实前进;失败不返回(FATAL 停机) */ if (SysTickTimer::initMs()) { mark(kSysTick); } rcu_periph_clock_enable(RCU_GPIOC); gpio_bit_set(CONFIG_ESP32_RESET_PORT, CONFIG_ESP32_RESET_PIN); gpio_init(CONFIG_ESP32_RESET_PORT, GPIO_MODE_OUT_PP, GPIO_OSPEED_50MHZ, CONFIG_ESP32_RESET_PIN); /* ESP32 EN 自检:回读为 1 才算成功(被外部钳低属硬件异常,标记失败但不阻塞其余模块) */ const bool esp32_released = (gpio_input_bit_get(CONFIG_ESP32_RESET_PORT, CONFIG_ESP32_RESET_PIN) == SET); if (esp32_released) { mark(kEsp32Hold); } else { setFault(kEsp32Hold, kFaultEsp32HoldClamped); } APP_LOGI("[APP] ESP32_EN PC9=%d (1=released)\r\n", esp32_released ? 1 : 0); Usart0::configurePins(); const uint8_t usartFault = Usart0::init(); if (usartFault == Usart0::kFaultOk) { mark(kUsart0); } else { setFault(kUsart0, usartFault); } /* SPI 尽早就绪:OTA FINISH 跳转后 ESP32 用 HELLO 探活,不能等 CAN 上电延时。 * 从机无硬件自证手段(配置即生效),探活依赖 ESP32 侧 HELLO/PING(运行期)。 */ AppSpiCommandBus.init(); mark(kAppSpi); /* ADC:带超时校准 + VREFINT→VDDA 采样链验证 */ const uint8_t adcFault = Adc::init(); if (adcFault == Adc::kFaultOk) { mark(kAdc); } else { setFault(kAdc, adcFault); LOG_ERR("[APP] ADC init FAIL fault=%u (1=RSTCLB timeout 2=CLB timeout 3=VDDA invalid)\r\n", (unsigned)adcFault); } CanFd::init(); /* L0 通过才置 canfd 位;故障码 = 原因 | (首个失败通道 << 4)。 * 无使能通道(canFault==Ok)属合法配置而非故障,照样置位。 */ uint8_t canFault = CanFd::kSelfTestOk; uint8_t canFaultCh = 0U; (void)CanFd::selfTestL0(&canFault, &canFaultCh); if (canFault != CanFd::kSelfTestOk) { setFault(kCanFd, (uint8_t)(canFault | (uint8_t)(canFaultCh << 4U))); } else { mark(kCanFd); } OtaBootRequest::init(); mark(kOtaBootReq); /* 版本号写进 CoE 0x100A:唯一真源是 sys/config.h 的 APP_FW_VERSION_*, * 不在别处再抄一遍字符串。 */ { char ver[20]; snprintf(ver, sizeof ver, "%u.%u.%u", (unsigned)APP_FW_VERSION_MAJOR, (unsigned)APP_FW_VERSION_MINOR, (unsigned)APP_FW_VERSION_PATCH); AppSetSoftwareVersion(ver); } TaskManager::init(); mark(kTaskManager); /* 调度定时器:回读 + 100us 中断节拍前进验证 */ const uint8_t schedFault = SchedulerTimer::init(); if (schedFault == SchedulerTimer::kFaultOk) { mark(kScheduler); } else { setFault(kScheduler, schedFault); LOG_ERR("[APP] SchedulerTimer init FAIL fault=%u (1=CEN 2=PSC 3=CAR 4=no tick)\r\n", (unsigned)schedFault); } /* ---- EtherCAT: EXMC 总线探活 → SSC 协议栈初始化 → SYNC0/IRQ 中断使能 ---- * 1.5.27:改经 EthercatSlave::init()(内部调用 EscLan9252::init 并记录 * chipId/AL 状态诊断,此前该函数无调用点、s_escReady 恒为 false)。 * 门控用 EscLan9252::isBusReady()(BYTE_TEST 通过)而非 isEscReady(): * 冷启动时 AL=INIT,SSC 必须照常启动并等待主站配置。 * 1.5.39:追加 isCoreReady() 门控——EscLan9252::init() 已等待 EEPROM(SII) * 加载完成(DL_STATUS bit0);未加载时 EtherCAT 核心寄存器写静默丢弃, * SSC 的 AL Event Mask/邮箱 SM 配置会全部落空(主站恒读 AL=INIT 的根因), * 此时跳过 SSC 并以独立故障码上报。 * EEPROM 校验/烧录延迟到主循环执行,避免阻塞 init(烧录需 ~20s)。 */ EthercatSlave::init(); if (EscLan9252::isBusReady() && EscLan9252::isCoreReady()) { const uint16_t sscResult = MainInit(); if (sscResult == 0U) { mark(kEthercat); EthercatSync::init(); mark(kEthercatSync); printf("[ECAT] SSC MainInit OK, sync ISR enabled\r\n"); } else { setFault(kEthercat, kFaultEthercatSscFail); printf("[ECAT] SSC MainInit FAIL (code=0x%04X)\r\n", (unsigned)sscResult); } } else if (EscLan9252::isBusReady()) { setFault(kEthercat, kFaultEthercatCoreNotReady); printf("[ECAT] EtherCAT core not ready (EEPROM not loaded), SSC skipped\r\n"); } else { setFault(kEthercat, kFaultEthercatBusNotReady); printf("[ECAT] EXMC bus not ready, SSC skipped\r\n"); } /* 看门狗放最后:PSC/RLD 写入经硬件确认才置位 */ const uint8_t wdgFault = Watchdog::init(); if (wdgFault == Watchdog::kFaultOk) { mark(kWatchdog); } else { setFault(kWatchdog, wdgFault); LOG_ERR("[APP] Watchdog init FAIL fault=%u (1=PSC 2=RLD 3=pending 4=LSI not ready)\r\n", (unsigned)wdgFault); } report(); }