/** * @file Algorithm/FOC.cpp * @brief 算法模块源文件 * @note 本文件仅补充 Doxygen 文档注释,不改变代码逻辑。 */ #include "FOC.h" #include "Can.h" #include "Filter.h" #include "Timer.h" #include "adc.h" #include "ang_sensor.h" #include "config.h" #include "motor.h" #include "pid.h" #include "systick.h" #include #include #include #include #include FOC_Controller FOC; // FOC控制初始化 extern sampler sampler; extern angle_sensor KTH7823; extern CAN_transmiter CAN0_transmiter; extern EncoderVelocityKalman Vel_kalman; // 速度滤波 extern CurrentKalman Current_kalman; extern u16 adc_value[3]; // regular DMA缓冲区:MCU温度 / DRV温度 / VBUS // 齿槽转矩补偿:查表 + 线性插值 // angle_el: 电角度(度) // 返回: 补偿电压值 (V),叠加到 Uq 上 /** * @brief 获取 get_cogging_compensation 对应的数据或状态 * @param[in] angle_el 参数 * @return float 返回值 */ inline float FOC_Controller::get_cogging_compensation(float angle_el) { if (!cogging_comp_enabled) return 0.0f; // angle_el 已由调用方归一化到 [0, 360),无需重复 float angle = angle_el; // 线性插值查表 float index_f = angle / 360.0f * (float)COGGING_TABLE_SIZE; u16 idx0 = (u16)index_f; u16 idx1 = (idx0 + 1) % COGGING_TABLE_SIZE; float frac = index_f - (float)idx0; // 根据转向选择补偿表(带滞回,避免零速附近跳变) static float *last_table = cogging_table; if (rt_velocity < -0.5f) last_table = cogging_table_rev; else if (rt_velocity > 0.5f) last_table = cogging_table; float *table = last_table; float comp = table[idx0] * (1.0f - frac) + table[idx1] * frac; return -comp * cogging_comp_scale; // mA→V: 补偿电流(mA) × 换算系数(V/mA) } // === 齿槽转矩校准(DEBUG,平时不启用)=== // 启用方法:config.h 中 FOC_DEBUG 改为 1,通过 CAN 命令触发(RESET_ID bit4) // 校准完成后把 C Array 硬编码到 init() 中,再改回 FOC_DEBUG 0 #if FOC_DEBUG // 齿槽转矩校准静态数据 float FOC_Controller::cog_calib_run_data[6][COGGING_TABLE_SIZE] = {}; float FOC_Controller::cog_calib_accum[COGGING_TABLE_SIZE] = {}; u32 FOC_Controller::cog_calib_count[COGGING_TABLE_SIZE] = {}; /** * @brief 齿槽转矩校准 - 非阻塞状态机 * 正转3次 + 反转3次,分开存储补偿表。 * 只打印最终平均数据和 C Array。 */ void FOC_Controller::calibrate_cogging_tick(void) { /** @brief SETTLE_TICKS 常量定义 */ constexpr u32 SETTLE_TICKS = 16000; // 800ms / 50us /** @brief STOP_TICKS 常量定义 */ constexpr u32 STOP_TICKS = 10000; // 500ms / 50us /** @brief TARGET_SAMPLES 常量定义 */ constexpr u32 TARGET_SAMPLES = 3 * COGGING_TABLE_SIZE * 8; /** @brief SLOW_VEL 常量定义 */ constexpr float SLOW_VEL = 1.0f; // 开环速度 rad/s /** @brief SAMPLE_DIV 常量定义 */ constexpr u32 SAMPLE_DIV = 20; // 1ms / 50us /** @brief TOTAL_RUNS 常量定义 */ constexpr u8 TOTAL_RUNS = 6; // 3正+3反 switch (cog_calib_state) { case CogCalibState::IDLE: if (!cogging_calib_request) return; cogging_calib_request = false; cog_calib_run = 0; cog_calib_saved_mode = control_mode; cog_calib_saved_vel = target_velocity; cogging_comp_enabled = false; memset(cog_calib_run_data, 0, sizeof(cog_calib_run_data)); printf("\r\n[COG] === Cogging Calibration: 3 fwd + 3 rev ===\r\n"); control_mode = 6; target_velocity = SLOW_VEL; cog_calib_settle_tick = 0; cog_calib_state = CogCalibState::SETTLING; return; case CogCalibState::SETTLING: cog_calib_settle_tick++; if (cog_calib_settle_tick >= SETTLE_TICKS) { cog_calib_state = CogCalibState::SAMPLING; cog_calib_sample_count = 0; memset(cog_calib_accum, 0, sizeof(cog_calib_accum)); memset(cog_calib_count, 0, sizeof(cog_calib_count)); } return; case CogCalibState::SAMPLING: // 采样分频 static u32 sample_div = 0; sample_div++; if (sample_div < SAMPLE_DIV) return; sample_div = 0; { float real_angle = KTH7823.getcurrent_sensorangle(); float angle_el = normalizeAngle360(real_angle * PP + KTH7823.calibration_angle); float iq = rt_current; if (fabsf(iq) < 5000.0f) { u16 idx = (u16)(angle_el / 360.0f * (float)COGGING_TABLE_SIZE); if (idx >= COGGING_TABLE_SIZE) idx = COGGING_TABLE_SIZE - 1; cog_calib_accum[idx] += iq; cog_calib_count[idx]++; } cog_calib_sample_count++; } if (cog_calib_sample_count >= TARGET_SAMPLES) { target_velocity = 0; cog_calib_state = CogCalibState::STOPPING; cog_calib_stop_tick = 0; } return; case CogCalibState::STOPPING: cog_calib_stop_tick++; if (cog_calib_stop_tick >= STOP_TICKS) { // 处理本轮数据:去直流 float dc = 0; for (int i = 0; i < COGGING_TABLE_SIZE; i++) { cog_calib_run_data[cog_calib_run][i] = (cog_calib_count[i] > 0) ? cog_calib_accum[i] / (float)cog_calib_count[i] : 0.0f; dc += cog_calib_run_data[cog_calib_run][i]; } dc /= (float)COGGING_TABLE_SIZE; for (int i = 0; i < COGGING_TABLE_SIZE; i++) { cog_calib_run_data[cog_calib_run][i] -= dc; } printf("[COG] Run %d/%d done. DC=%.2f mA\r\n", cog_calib_run + 1, TOTAL_RUNS, dc); cog_calib_run++; if (cog_calib_run < TOTAL_RUNS) { // run 0~2 正转,run 3~5 反转 control_mode = 6; target_velocity = (cog_calib_run < 3) ? SLOW_VEL : -SLOW_VEL; cog_calib_state = CogCalibState::SETTLING; cog_calib_settle_tick = 0; } else { cog_calib_state = CogCalibState::DONE; } } return; case CogCalibState::DONE: // 正转平均 (run 0~2) for (int i = 0; i < COGGING_TABLE_SIZE; i++) { cogging_table[i] = (cog_calib_run_data[0][i] + cog_calib_run_data[1][i] + cog_calib_run_data[2][i]) / 3.0f; } // 反转平均 (run 3~5) for (int i = 0; i < COGGING_TABLE_SIZE; i++) { cogging_table_rev[i] = (cog_calib_run_data[3][i] + cog_calib_run_data[4][i] + cog_calib_run_data[5][i]) / 3.0f; } cogging_comp_enabled = true; control_mode = cog_calib_saved_mode; target_velocity = cog_calib_saved_vel; // 打印正转平均 printf("\r\n[COG] === FWD Average ===\r\n"); for (int i = 0; i < COGGING_TABLE_SIZE; i++) { float angle_deg = (float)i / (float)COGGING_TABLE_SIZE * 360.0f; printf("[COG] %.2f, %.2f\r\n", angle_deg, cogging_table[i]); fwdgt_counter_reload(); } // 打印反转平均 printf("\r\n[COG] === REV Average ===\r\n"); for (int i = 0; i < COGGING_TABLE_SIZE; i++) { float angle_deg = (float)i / (float)COGGING_TABLE_SIZE * 360.0f; printf("[COG] %.2f, %.2f\r\n", angle_deg, cogging_table_rev[i]); fwdgt_counter_reload(); } // 打印正转 C Array printf("\r\n[COG] --- FWD C Array ---\r\n"); printf("static const float COGGING_TABLE_FWD[COGGING_TABLE_SIZE] = {\r\n"); for (int i = 0; i < COGGING_TABLE_SIZE; i++) { if (i % 8 == 0) printf(" "); printf("%.2ff", cogging_table[i]); if (i < COGGING_TABLE_SIZE - 1) printf(", "); if (i % 8 == 7 || i == COGGING_TABLE_SIZE - 1) printf("\r\n"); fwdgt_counter_reload(); } printf("};\r\n"); // 打印反转 C Array printf("\r\n[COG] --- REV C Array ---\r\n"); printf("static const float COGGING_TABLE_REV[COGGING_TABLE_SIZE] = {\r\n"); for (int i = 0; i < COGGING_TABLE_SIZE; i++) { if (i % 8 == 0) printf(" "); printf("%.2ff", cogging_table_rev[i]); if (i < COGGING_TABLE_SIZE - 1) printf(", "); if (i % 8 == 7 || i == COGGING_TABLE_SIZE - 1) printf("\r\n"); fwdgt_counter_reload(); } printf("};\r\n"); printf("\r\n[COG] === Done. ===\r\n"); cog_calib_state = CogCalibState::IDLE; return; } } #endif // FOC_DEBUG // 初始变量及函数定义 #define _constrain(amt, low, high) \ ((amt) < (low) ? (low) : ((amt) > (high) ? (high) : (amt))) /** @brief constrain 宏定义 */ #define constrain(value, min, max, target_min, target_max) \ ((value - min) / (max - min) * (target_max - target_min)) // 校准步骤(代码模板) /** * @brief calibrate_zero_position 函数 * @return void */ void calibrate_zero_position(void) { // Set_3Pwm(.25, 0, 0); // 起劲 // delay_1ms(1000); // KTH7823.update(); // // 改进校准算法:获取当前传感器角度并计算补偿值 // float current_sensor_angle = KTH7823.getcurrent_sensorangle(); // float electrical_angle = fmodf(current_sensor_angle * PP, 360.0f); // // 计算当前电角度 // // 计算需要的补偿值,使得当前位置对应0°电角度 // KTH7823.calibration_angle = -electrical_angle; // // 对补偿角进行归一化处理,确保在[-180, 180]范围内 // KTH7823.calibration_angle = fmodf(KTH7823.calibration_angle + 180.0f, // 360.0f); if (KTH7823.calibration_angle < 0) { KTH7823.calibration_angle // += 360.0f; // } // KTH7823.calibration_angle -= 180.0f; // Set_3Pwm(0, 0, 0); // 停止 } // 通过Ia,Ib,Ic计算Iq,Id(目前仅输出Iq) /** * @brief cal_Iq_Id 函数 * @param[in] current_a 参数 * @param[in] current_b 参数 * @param[in] current_c 参数 * @param[in] angle_el 参数 * @return float 返回值 */ inline float FOC_Controller::cal_Iq_Id(float current_a, float current_b, float current_c, float angle_el) { if (current_a == ERROR_ADC_VAL || current_b == ERROR_ADC_VAL || current_c == ERROR_ADC_VAL) { return Current_kalman.getCurrent(); } // 去除三相公共模偏置,使 Ia + Ib + Ic 更接近 0 const float current_avg = (current_a + current_b + current_c) / 3.0f; current_a -= current_avg; current_b -= current_avg; current_c -= current_avg; // 电气角度由调用方传入,避免重复计算 // Clarke变换 (使用三相电流) float I_alpha, I_beta; I_alpha = (2.0f / 3.0f) * current_a - (1.0f / 3.0f) * current_b - (1.0f / 3.0f) * current_c; I_beta = _1_SQRT3 * current_b - _1_SQRT3 * current_c; // Park变换 float sin_el, cos_el; arm_sin_cos_f32(angle_el, &sin_el, &cos_el); float I_q, I_d; I_q = I_beta * cos_el - I_alpha * sin_el; I_d = I_beta * sin_el + I_alpha * cos_el; // 返回Iq值,乘以1000以转换为mA return Current_kalman.update(I_q * 1000 - KE_FACTOR * rt_velocity); // return I_q * 1000 - KE_FACTOR * rt_velocity; } /** * @brief 电机控制类初始化函数 * * @return u8 0表示初始化成功,1表示初始化失败 */ u8 FOC_Controller::init() { motor_init(); // 电机驱动初始化 // 齿槽转矩补偿表(硬编码,3正+3反平均,用真实角度算Iq) static const float COGGING_TABLE_FWD[COGGING_TABLE_SIZE] = { 29.28f, 28.84f, 28.26f, 28.83f, 29.79f, 30.26f, 29.52f, 28.77f, 28.23f, 27.68f, 26.65f, 25.19f, 23.92f, 22.59f, 19.61f, 16.77f, 13.32f, 10.40f, 7.64f, 3.51f, -0.83f, -4.96f, -8.19f, -11.11f, -13.40f, -14.39f, -15.69f, -15.99f, -16.39f, -15.50f, -14.76f, -14.21f, -13.76f, -13.88f, -13.22f, -11.18f, -10.65f, -10.54f, -10.62f, -10.23f, -9.52f, -8.19f, -6.31f, -4.14f, -1.94f, -0.25f, 2.06f, 4.08f, 6.05f, 8.30f, 9.74f, 11.38f, 13.32f, 15.65f, 17.55f, 20.22f, 21.72f, 22.28f, 23.30f, 24.78f, 23.53f, 23.35f, 23.00f, 21.42f, 20.35f, 20.57f, 20.07f, 18.18f, 17.04f, 16.03f, 14.81f, 13.71f, 12.47f, 10.93f, 9.38f, 6.53f, 4.63f, 3.37f, 1.29f, -1.28f, -5.08f, -11.11f, -16.35f, -21.00f, -24.61f, -28.30f, -31.11f, -33.48f, -35.25f, -36.54f, -38.01f, -38.69f, -39.27f, -39.52f, -38.18f, -36.55f, -34.96f, -33.14f, -31.92f, -31.45f, -31.32f, -30.25f, -29.60f, -28.72f, -27.51f, -25.30f, -22.66f, -20.87f, -18.19f, -16.10f, -13.25f, -10.81f, -8.00f, -4.67f, -2.28f, 0.87f, 3.83f, 7.25f, 10.56f, 13.70f, 17.70f, 19.90f, 22.14f, 23.62f, 24.53f, 26.03f, 26.96f, 27.95f, }; static const float COGGING_TABLE_REV[COGGING_TABLE_SIZE] = { 22.45f, 24.95f, 26.05f, 26.01f, 26.11f, 25.87f, 26.20f, 26.23f, 26.19f, 25.87f, 25.97f, 26.09f, 24.77f, 24.22f, 23.71f, 22.10f, 19.84f, 17.60f, 15.36f, 12.99f, 9.54f, 5.35f, 1.71f, -1.94f, -4.15f, -6.16f, -7.93f, -9.10f, -10.01f, -10.25f, -10.85f, -11.74f, -11.98f, -10.78f, -9.65f, -8.89f, -8.14f, -6.85f, -5.94f, -5.37f, -4.28f, -3.38f, -3.36f, -3.40f, -2.81f, -2.36f, -1.04f, -0.18f, 1.08f, 2.15f, 4.19f, 5.51f, 7.33f, 8.64f, 10.46f, 11.89f, 13.42f, 14.83f, 17.11f, 19.12f, 20.76f, 21.88f, 22.35f, 22.86f, 22.73f, 22.13f, 21.10f, 20.53f, 18.65f, 17.09f, 15.47f, 14.76f, 14.02f, 12.94f, 11.98f, 10.29f, 8.11f, 5.83f, 4.23f, 2.42f, 1.03f, -1.80f, -4.01f, -7.93f, -11.79f, -15.90f, -20.22f, -23.04f, -25.66f, -28.80f, -30.45f, -32.11f, -33.17f, -33.97f, -34.68f, -34.26f, -34.18f, -33.78f, -32.47f, -31.11f, -29.40f, -27.89f, -27.05f, -26.72f, -25.59f, -24.86f, -23.61f, -22.97f, -22.89f, -21.81f, -20.78f, -19.23f, -17.74f, -15.09f, -13.18f, -10.51f, -8.18f, -5.89f, -3.35f, -0.02f, 2.02f, 3.87f, 6.37f, 9.11f, 12.33f, 14.63f, 17.12f, 19.12f, }; memcpy(cogging_table, COGGING_TABLE_FWD, sizeof(COGGING_TABLE_FWD)); memcpy(cogging_table_rev, COGGING_TABLE_REV, sizeof(COGGING_TABLE_REV)); cogging_comp_enabled = true; FOC.cur_loop_p = DEFAULT_current_loop_p * 100 / limit_voltage; FOC.cur_MIT_p = DEFAULT_current_MIT_p * 100 / limit_voltage; FOC.vel_loop_p = DEFAULT_vel_loop_p * 100 / limit_voltage; FOC.vel_angloop_p = DEFAULT_vel_angloop_p * 100; FOC.vel_MIT_p = DEFAULT_vel_MIT_p * 100; FOC.ang_loop_p = DEFAULT_angle_loop_p * 100 / limit_voltage; FOC.ang_angloop_p = DEFAULT_angle_angloop_p * 100 / limit_voltage; FOC.ang_MIT_p = DEFAULT_angle_MIT_p * 100 / limit_voltage; return 0; } /** * @brief 电机控制类构造函数 * */ FOC_Controller::FOC_Controller() { ; } /** * @brief 使用SVPWM算法设置电机输出 * * @param Uq: q轴电压 * @param Ud: d轴电压 * * 优化:atan2f → X/Y/Z 符号法判扇区(~15周期 vs atan2f ~300周期) * 边界上扇区编号可能与 atan2f 差1,但 duty 输出完全一致(已数值验证) */ inline void FOC_Controller::setSVPWM_PhaseVoltage(float Uq, float Ud, float angle_el) { // ① 逆Park变换(angle_el 由调用方传入) float sin_el, cos_el; arm_sin_cos_f32(angle_el, &sin_el, &cos_el); float Ualpha = Ud * cos_el - Uq * sin_el; float Ubeta = Ud * sin_el + Uq * cos_el; // ② 扇区判定(替代 atan2f) float X = Ubeta; float Y = SQRT3DV2 * Ualpha - 0.5f * Ubeta; float Z = -SQRT3DV2 * Ualpha - 0.5f * Ubeta; u8 sector_code = (X > 0.0f ? 1u : 0u) + (Y > 0.0f ? 2u : 0u) + (Z > 0.0f ? 4u : 0u); // 编码 → 扇区 查找表(由 atan2f 扇区定义反推,全角度数值验证通过) static const u8 sector_lut[8] = {0, 2, 6, 1, 4, 3, 5, 0}; u8 sector = sector_lut[sector_code]; if (sector == 0u) { Set_3Pwm(0.5f, 0.5f, 0.5f); return; } // ③ 模长与调制比(arm_sqrt_f32 替代 sqrtf,~14周期 vs ~100周期) float magnitude; arm_sqrt_f32(Ualpha * Ualpha + Ubeta * Ubeta, &magnitude); float inv_Udc = 1.0f / voltage_power_supply; float modulation_index = magnitude * inv_Udc; // 电压限制 if (limit_voltage > voltage_power_supply) { limit_voltage = voltage_power_supply; } float limit_percent = limit_voltage / v_safe; // ④ T1/T2 计算(替代 atan2f + 第二次 arm_sin_cos_f32) // 用预计算系数表直接从 Ualpha/Ubeta 算出 static const float svpwm_coeff[6][4] = { { SQRT3DV2, -0.5f, 0.0f, 1.0f}, // sector 1 { SQRT3DV2, 0.5f, -SQRT3DV2, 0.5f}, // sector 2 { 0.0f, 1.0f, -SQRT3DV2, -0.5f}, // sector 3 { -SQRT3DV2, 0.5f, 0.0f, -1.0f}, // sector 4 { -SQRT3DV2, -0.5f, SQRT3DV2, -0.5f}, // sector 5 { 0.0f, -1.0f, SQRT3DV2, 0.5f}, // sector 6 }; float T1 = (svpwm_coeff[sector-1][0] * Ualpha + svpwm_coeff[sector-1][1] * Ubeta) * inv_Udc; float T2 = (svpwm_coeff[sector-1][2] * Ualpha + svpwm_coeff[sector-1][3] * Ubeta) * inv_Udc; // 过调制限制:等比缩放 T1/T2 if (modulation_index > limit_percent) { float scale = limit_percent / modulation_index; T1 *= scale; T2 *= scale; } float T0 = 1.0f - T1 - T2; // ⑤ 占空比计算(不变) switch (sector) { case 1: duty_a = 0.5f * T0 + T1 + T2; duty_b = 0.5f * T0 + T2; duty_c = 0.5f * T0; break; case 2: duty_a = 0.5f * T0 + T1; duty_b = 0.5f * T0 + T1 + T2; duty_c = 0.5f * T0; break; case 3: duty_a = 0.5f * T0; duty_b = 0.5f * T0 + T1 + T2; duty_c = 0.5f * T0 + T2; break; case 4: duty_a = 0.5f * T0; duty_b = 0.5f * T0 + T1; duty_c = 0.5f * T0 + T1 + T2; break; case 5: duty_a = 0.5f * T0 + T2; duty_b = 0.5f * T0; duty_c = 0.5f * T0 + T1 + T2; break; case 6: duty_a = 0.5f * T0 + T1 + T2; duty_b = 0.5f * T0; duty_c = 0.5f * T0 + T1; break; default: duty_a = 0.5f; duty_b = 0.5f; duty_c = 0.5f; break; } Set_3Pwm(duty_a, duty_b, duty_c); } /** * @brief 电机关机(通用关机,不带原因标记) * */ void FOC_Controller::shut_down() { drv_stop(); motor_sleep(); is_shut_down = true; } /** * @brief 过热关机 * */ void FOC_Controller::shut_down_thermal() { drv_stop(); motor_sleep(); is_shut_down = true; thermal_shutdown = true; } /** * @brief 过热恢复 * */ void FOC_Controller::resume_from_thermal() { thermal_shutdown = false; if (!voltage_error && !over_current) { is_shut_down = false; motor_resume(); } } /** * @brief 占空比置0 * */ void FOC_Controller::drv_stop() { Set_3Pwm(0.0f, 0.0f, 0.0f); } /** * @brief 电机锁止 */ float FOC_Controller::drv_hold() { float hold_pwm_duty = HOLD_PWM_DUTY; if (HOLD_PWM_DUTY > 0.95f) { hold_pwm_duty = 0.95f; } else if (HOLD_PWM_DUTY < 0.0f) { hold_pwm_duty = 0.0f; } Set_3Pwm(hold_pwm_duty, 0, 0); return hold_pwm_duty; } /** * @brief PWM模式(调试) */ float FOC_Controller::PWM_out() { float hold_pwm_duty = target_velocity/100; Set_3Pwm(hold_pwm_duty, hold_pwm_duty, hold_pwm_duty); return hold_pwm_duty; } /** * @brief 电机恢复 * */ void FOC_Controller::resume() { over_current = false; voltage_error = false; is_shut_down = false; motor_resume(); } /** * @brief 更新电源电压 * */ void FOC_Controller::update_power(float voltage) { if (voltage < 36.0f and voltage > 8.0f) { voltage_error = false; voltage_power_supply = voltage; v_half = voltage * 0.5f; v_safe = voltage * 1.1f; } else { voltage_error = true; } } /** * @brief 快速电压检测(在电机控制循环中每100us调用一次) * * 直接从DMA缓冲区读取最新ADC值,检测电压跌幅 * 响应时间 < 200us * * 算法: * 1. 使用峰值检测算法跟踪当前额定电压(vbus_reference) * - 电压上升时,基准电压跟随 * - 电压下跌时,基准电压保持(不跟随下跌) * 2. 计算电压跌幅 = 基准电压 - 当前电压 * 3. 关机条件(满足任一即可): * - 电压跌幅超过 VBUS_DROP_THRESHOLD * - 电压低于绝对下限 VBUS_ABSOLUTE_MIN * * 参数定义在 config.h 中: * - VBUS_DROP_THRESHOLD: 电压跌幅阈值 (默认5V) * - VBUS_ABSOLUTE_MIN: 绝对最低电压 (默认8V) * - VBUS_DEBOUNCE_COUNT: 防抖计数 (默认5次) */ /** * @brief fast_voltage_check 函数 * @return void */ void FOC_Controller::fast_voltage_check(void) { // 直接从DMA缓冲区读取最新ADC值(regular rank2 是 VBUS) float current_vbus = adc_value[2] * (3.3f / 4096.0f) * 11.0f; // 更新基准电压(峰值检测) // 电压上升时,基准电压跟随;电压下跌时,基准电压保持 if (current_vbus > vbus_reference) { vbus_reference = current_vbus; } // 电压下跌时不更新基准电压,保持之前的峰值 // 更新上次电压值 last_vbus_fast = current_vbus; // 计算电压跌幅(相对于基准电压) float voltage_drop = vbus_reference - current_vbus; // 关机条件(满足任一即可): // 1. 电压跌幅超过阈值 // 2. 电压低于绝对下限 bool drop_exceeded = (voltage_drop > VBUS_DROP_THRESHOLD); bool below_absolute = (current_vbus < VBUS_ABSOLUTE_MIN); if ((drop_exceeded || below_absolute) && (!is_shut_down)) { // 电压跌落计数(防抖) vbus_drop_count++; if (vbus_drop_count >= VBUS_DEBOUNCE_COUNT) { // 确认需要关机,立即停机 drv_stop(); motor_sleep(); is_shut_down = true; emergency_shutdown = true; // 标记紧急关机,低频任务会执行保存 vbus_drop_count = 0; // 重置计数器 } } else { // 电压正常,重置计数器 vbus_drop_count = 0; } } /** * @brief 速度开环控制 * * @param target_velocity: 目标速度 * @return float: q轴电压 */ float FOC_Controller::velocity_open_loop() { // 通过时间间隔和目标速度计算需要转动的机械角度,存储在 shaft_angle 中 shaft_angle = normalizeAngle360(shaft_angle + target_velocity * REDUCTION_RATIO / MOTOR_FREQUENCY); // 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用) float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle); rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'), sampler.get_current('W'), angle_el_cog); // 因为在开环控制中,Ud 始终为 0,只控制 Uq const float Uq = _constrain(target_velocity * REDUCTION_RATIO * 0.005f, 2.0f, voltage_power_supply * 0.5f); setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog); return limit_voltage; } /** * @brief 角度闭环控制 * * @param target_angle: 目标角度 * @return float: 当前角度 */ float FOC_Controller::angle_control() { // PID 控制计算 float Uq = angle_loop(target_angle - rt_angle); // 获取电机轴角度 shaft_angle = KTH7823.getcurrent_sensorangle(); // 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用) float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle); rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'), sampler.get_current('W'), angle_el_cog); // 设置相电压 setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog); return shaft_angle; } /** * @brief 速度闭环控制 * * @param target_velocity: 目标速度 * @return float: 当前速度 */ float FOC_Controller::velocity_control() { // 速度误差计算 float velocity_error = (target_velocity - rt_velocity) * DIR * REDUCTION_RATIO; // 目标速度突变检测:target 大幅变化时清积分 static float last_target_vel = 0.0f; const float target_delta = target_velocity - last_target_vel; if (fabsf(target_delta) > 5.0f) { vel_loop.reset_integral(); } last_target_vel = target_velocity; // PID 控制计算 float Uq = vel_loop(velocity_error); CAN0_transmiter.testfloat_union.f = Uq; // 获取电机轴角度 shaft_angle = KTH7823.getcurrent_sensorangle(); // 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用) float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle); // 设置相电压 setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog); rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'), sampler.get_current('W'), angle_el_cog); return rt_velocity; } /** * @brief current_control 函数 * @return float 返回值 */ float FOC_Controller::current_control() { // 获取电机轴角度 shaft_angle = KTH7823.getcurrent_sensorangle(); CAN0_transmiter.testfloat_union.f = shaft_angle; // 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用) float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle); // PID 控制计算 float Iq = rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'), sampler.get_current('W'), angle_el_cog); float Uq = current_loop(target_current - Iq); if (Uq > limit_voltage) { Uq = limit_voltage; } else if (Uq < -limit_voltage) { Uq = -limit_voltage; } // 设置相电压 setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog); return 1; } /** * @brief 带速度限制的角度闭环控制 * * @param target_angle: 目标角度 * @param max_velocity: 最大速度限制 (单位: rad/s) * @return float: 当前角度 */ float FOC_Controller::angle_control_with_velocity_limit() { // 计算角度误差 float angle_error = target_angle - rt_angle; ang_inVelAngloop.set_P(ang_angloop_p); // 使用角度PID控制器计算目标速度 float target_velocity = ang_inVelAngloop(angle_error); // 使用速度PID控制器计算最终输出电压 // 根据目标速度大小,选择不同的PID参数 if (target_velocity < -120.0f) { vel_inVelAngloop.set_P(vel_angloop_p * 2.0f); } else if (target_velocity < -30.0f) { vel_inVelAngloop.set_P(vel_angloop_p * 1.5f); } else { vel_inVelAngloop.set_P(vel_angloop_p); } float velocity_error = target_velocity - rt_velocity; // 目标速度突变检测:target 大幅变化时清积分 static float last_vang_target_vel = 0.0f; if (fabsf(target_velocity - last_vang_target_vel) > 5.0f) { vel_inVelAngloop.reset_integral(); } last_vang_target_vel = target_velocity; static float last_velocity_error = 0.0f; last_velocity_error = velocity_error; float Uq = vel_inVelAngloop(velocity_error)* DIR; // 获取电机轴角度 shaft_angle = KTH7823.getcurrent_sensorangle(); CAN0_transmiter.testfloat_union.f = shaft_angle; // 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用) float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle); // 获取当前实际电流值 rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'), sampler.get_current('W'), angle_el_cog); // 设置相电压 setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog); return shaft_angle; } /** * @brief MIT控制 * * @param target_angle: 目标角度 * @param max_velocity: 最大速度限制 (单位: rad/s) * @return float: 当前角度 */ float FOC_Controller::MIT_Mode() { // 第一层:角度环(外环) float angle_error = target_angle - rt_angle; ang_inMITloop.set_P(ang_MIT_p); float target_velocity = ang_inMITloop(angle_error); // 第二层:速度环(中环) float velocity_error = (target_velocity - rt_velocity)* DIR; // 目标速度变化检测:target 大幅变化时清积分 static float last_mit_target_vel = 0.0f; if (fabsf(target_velocity - last_mit_target_vel) > 5.0f) { vel_inMITloop.reset_integral(); } last_mit_target_vel = target_velocity; vel_inMITloop.set_P(vel_MIT_p); float target_current = vel_inMITloop(velocity_error); // 获取电机轴角度 shaft_angle = KTH7823.getcurrent_sensorangle(); // 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用) float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle); // 第三层:电流环(内环) rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'), sampler.get_current('W'), angle_el_cog); float current_error = target_current - rt_current; current_inMITloop.set_P(cur_MIT_p); float Uq = current_inMITloop(current_error); // 设置相电压 setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog); return shaft_angle; }