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Motor_v2/Robot_V2/Algorithm/FOC.cpp
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cbb 76f7987238 feat(FOC): 实现电角度零位自动校准并修复ADC采样干扰问题
- 新增FlashEEPROM用于保存零位校准角,掉电不丢失
- 实现安全的零位校准算法:运行中禁止校准、对齐后重新采样、保存到Flash
- 重构ADC架构:分离ADC0(PWM同步电流采样)和ADC1(VBUS/DRV温度轮询)
- 解决ADC采样冲突:移除ADC0的regular连续扫描,避免与注入组抢占资源
- 修复VBUS电压读取错误:从DMA缓冲区改为直接ADC1单次转换
- 修正开环控制Uq幅值限幅逻辑,保留符号避免反转时抖动
- 更新CAN协议:电流数据改为有符号16位打包,支持负电流传输
- 调整版本号至v26.8.16.7
2026-08-16 02:13:37 +08:00

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/**
* @file Algorithm/FOC.cpp
* @brief 算法模块源文件
* @note 本文件仅补充 Doxygen 文档注释,不改变代码逻辑。
*/
#include "FOC.h"
#include "Can.h"
#include "Filter.h"
#include "Timer.h"
#include "adc.h"
#include "ang_sensor.h"
#include "config.h"
#include "flash.h"
#include "motor.h"
#include "pid.h"
#include "systick.h"
#include <arm_math.h>
#include <cmath>
#include <cstdio>
#include <cstring>
#include <gd32c10x.h>
// 全局 FOC 控制器单例:系统只有一个电机控制对象。
// 初始化顺序由 main::hardware_init() 明确调用 FOC.init() 完成;
// 运行期主要由主循环控制任务访问,CAN 命令只更新目标/参数。
FOC_Controller FOC; // FOC控制初始化
extern sampler sampler;
extern angle_sensor KTH7823;
extern CAN_transmiter CAN0_transmiter;
extern EncoderVelocityKalman Vel_kalman; // 速度滤波
extern CurrentKalman Current_kalman;
extern FlashEEPROM flashEEP;
// 齿槽转矩补偿:查表 + 线性插值
// angle_el: 电角度(度)
// 返回: 补偿电压值 (V),叠加到 Uq 上
/**
* @brief 获取 get_cogging_compensation 对应的数据或状态
* @param[in] angle_el 参数
* @return float 返回值
*/
inline float FOC_Controller::get_cogging_compensation(float angle_el) {
if (!cogging_comp_enabled) return 0.0f;
// angle_el 已由调用方归一化到 [0, 360),无需重复
float angle = angle_el;
// 线性插值查表
float index_f = angle / 360.0f * (float)COGGING_TABLE_SIZE;
u16 idx0 = (u16)index_f;
u16 idx1 = (idx0 + 1) % COGGING_TABLE_SIZE;
float frac = index_f - (float)idx0;
// 根据转向选择补偿表(带滞回,避免零速附近跳变)
static float *last_table = cogging_table;
if (rt_velocity < -0.5f) last_table = cogging_table_rev;
else if (rt_velocity > 0.5f) last_table = cogging_table;
float *table = last_table;
float comp = table[idx0] * (1.0f - frac) + table[idx1] * frac;
return -comp * cogging_comp_scale; // mA→V: 补偿电流(mA) × 换算系数(V/mA)
}
// === 齿槽转矩校准(DEBUG,平时不启用)===
// 启用方法:config.h 中 FOC_DEBUG 改为 1,通过 CAN 命令触发(RESET_ID bit4)
// 校准完成后把 C Array 硬编码到 init() 中,再改回 FOC_DEBUG 0
#if FOC_DEBUG
// 齿槽转矩校准参数
constexpr u32 COG_CALIB_SETTLE_TICKS = 16000; // 800ms / 50us
constexpr u32 COG_CALIB_STOP_TICKS = 10000; // 500ms / 50us
constexpr u32 COG_CALIB_TARGET_SAMPLES = 3 * COGGING_TABLE_SIZE * 8;
constexpr float COG_CALIB_SLOW_VEL = 1.0f; // 开环速度 rad/s
constexpr u32 COG_CALIB_SAMPLE_DIV = 20; // 1ms / 50us
constexpr u8 COG_CALIB_TOTAL_RUNS = 6; // 3正+3反
// 齿槽转矩校准静态数据
float FOC_Controller::cog_calib_run_data[6][COGGING_TABLE_SIZE] = {};
float FOC_Controller::cog_calib_accum[COGGING_TABLE_SIZE] = {};
u32 FOC_Controller::cog_calib_count[COGGING_TABLE_SIZE] = {};
/**
* @brief 齿槽转矩校准 - 非阻塞状态机
* 正转3次 + 反转3次,分开存储补偿表。
*/
void FOC_Controller::calibrate_cogging_tick(void) {
// 入口只做状态派发,避免单函数堆叠所有校准分支。
switch (cog_calib_state) {
case CogCalibState::IDLE:
start_cogging_calibration();
return;
case CogCalibState::SETTLING:
cogging_settling_tick();
return;
case CogCalibState::SAMPLING:
cogging_sampling_tick();
return;
case CogCalibState::STOPPING:
cogging_stopping_tick();
return;
case CogCalibState::DONE:
cogging_done_tick();
return;
default:
// 防御性处理:枚举值异常时回到空闲态,避免状态机卡死。
cog_calib_state = CogCalibState::IDLE;
return;
}
}
void FOC_Controller::start_cogging_calibration(void) {
// IDLE 状态下没有请求则保持空闲,不扰动正常控制路径。
if (!cogging_calib_request) return;
cogging_calib_request = false;
cog_calib_run = 0;
// 保存原控制状态,校准完成后恢复现场。
cog_calib_saved_mode = control_mode;
cog_calib_saved_vel = target_velocity;
cogging_comp_enabled = false;
memset(cog_calib_run_data, 0, sizeof(cog_calib_run_data));
printf("\r\n[COG] === Cogging Calibration: 3 fwd + 3 rev ===\r\n");
control_mode = 6;
target_velocity = COG_CALIB_SLOW_VEL;
cog_calib_settle_tick = 0;
cog_calib_state = CogCalibState::SETTLING;
}
void FOC_Controller::cogging_settling_tick(void) {
// 给低速开环运行留出稳定时间,再开始采样。
cog_calib_settle_tick++;
if (cog_calib_settle_tick < COG_CALIB_SETTLE_TICKS) return;
cog_calib_state = CogCalibState::SAMPLING;
cog_calib_sample_count = 0;
memset(cog_calib_accum, 0, sizeof(cog_calib_accum));
memset(cog_calib_count, 0, sizeof(cog_calib_count));
}
void FOC_Controller::cogging_sampling_tick(void) {
static u32 sample_div = 0;
// 每 1ms 采一次,降低校准数据相关处理对实时控制的影响。
sample_div++;
if (sample_div < COG_CALIB_SAMPLE_DIV) return;
sample_div = 0;
float real_angle = KTH7823.getcurrent_sensorangle();
float angle_el = normalizeAngle360(real_angle * PP + KTH7823.calibration_angle);
float iq = rt_current;
if (fabsf(iq) < 5000.0f) {
u16 idx = (u16)(angle_el / 360.0f * (float)COGGING_TABLE_SIZE);
if (idx >= COGGING_TABLE_SIZE) idx = COGGING_TABLE_SIZE - 1;
cog_calib_accum[idx] += iq;
cog_calib_count[idx]++;
}
cog_calib_sample_count++;
if (cog_calib_sample_count >= COG_CALIB_TARGET_SAMPLES) {
target_velocity = 0;
cog_calib_state = CogCalibState::STOPPING;
cog_calib_stop_tick = 0;
}
}
void FOC_Controller::cogging_stopping_tick(void) {
// 每轮采样结束后先停稳,再计算本轮去直流数据。
cog_calib_stop_tick++;
if (cog_calib_stop_tick < COG_CALIB_STOP_TICKS) return;
float dc = process_cogging_run_data();
printf("[COG] Run %d/%d done. DC=%.2f mA\r\n",
cog_calib_run + 1, COG_CALIB_TOTAL_RUNS, dc);
cog_calib_run++;
if (cog_calib_run < COG_CALIB_TOTAL_RUNS) {
start_next_cogging_run();
} else {
cog_calib_state = CogCalibState::DONE;
}
}
float FOC_Controller::process_cogging_run_data(void) {
// 先求每个角度桶的平均电流,再统一去除直流偏置。
float dc = 0;
for (int i = 0; i < COGGING_TABLE_SIZE; i++) {
cog_calib_run_data[cog_calib_run][i] =
(cog_calib_count[i] > 0) ? cog_calib_accum[i] / (float)cog_calib_count[i] : 0.0f;
dc += cog_calib_run_data[cog_calib_run][i];
}
dc /= (float)COGGING_TABLE_SIZE;
for (int i = 0; i < COGGING_TABLE_SIZE; i++) {
cog_calib_run_data[cog_calib_run][i] -= dc;
}
return dc;
}
void FOC_Controller::start_next_cogging_run(void) {
control_mode = 6;
target_velocity = (cog_calib_run < 3) ? COG_CALIB_SLOW_VEL : -COG_CALIB_SLOW_VEL;
cog_calib_state = CogCalibState::SETTLING;
cog_calib_settle_tick = 0;
}
void FOC_Controller::cogging_done_tick(void) {
// 生成最终表后恢复用户进入校准前的控制模式和目标速度。
build_cogging_tables();
cogging_comp_enabled = true;
control_mode = cog_calib_saved_mode;
target_velocity = cog_calib_saved_vel;
print_cogging_table("\r\n[COG] === FWD Average ===\r\n", cogging_table);
print_cogging_table("\r\n[COG] === REV Average ===\r\n", cogging_table_rev);
print_cogging_c_array("\r\n[COG] --- FWD C Array ---\r\n",
"COGGING_TABLE_FWD", cogging_table);
print_cogging_c_array("\r\n[COG] --- REV C Array ---\r\n",
"COGGING_TABLE_REV", cogging_table_rev);
printf("\r\n[COG] === Done. ===\r\n");
cog_calib_state = CogCalibState::IDLE;
}
void FOC_Controller::build_cogging_tables(void) {
// 前 3 轮为正转,后 3 轮为反转,分别求平均表。
for (int i = 0; i < COGGING_TABLE_SIZE; i++) {
cogging_table[i] = (cog_calib_run_data[0][i] +
cog_calib_run_data[1][i] +
cog_calib_run_data[2][i]) / 3.0f;
cogging_table_rev[i] = (cog_calib_run_data[3][i] +
cog_calib_run_data[4][i] +
cog_calib_run_data[5][i]) / 3.0f;
}
}
void FOC_Controller::print_cogging_table(const char *title, float *table) {
printf("%s", title);
for (int i = 0; i < COGGING_TABLE_SIZE; i++) {
float angle_deg = (float)i / (float)COGGING_TABLE_SIZE * 360.0f;
printf("[COG] %.2f, %.2f\r\n", angle_deg, table[i]);
fwdgt_counter_reload();
}
}
void FOC_Controller::print_cogging_c_array(const char *title,
const char *arrayName,
float *table) {
printf("%s", title);
printf("static const float %s[COGGING_TABLE_SIZE] = {\r\n", arrayName);
for (int i = 0; i < COGGING_TABLE_SIZE; i++) {
if (i % 8 == 0) printf(" ");
printf("%.2ff", table[i]);
if (i < COGGING_TABLE_SIZE - 1) printf(", ");
if (i % 8 == 7 || i == COGGING_TABLE_SIZE - 1) printf("\r\n");
fwdgt_counter_reload();
}
printf("};\r\n");
}
#endif // FOC_DEBUG
// 初始变量及函数定义
#define _constrain(amt, low, high) \
((amt) < (low) ? (low) : ((amt) > (high) ? (high) : (amt)))
/** @brief constrain 宏定义 */
#define constrain(value, min, max, target_min, target_max) \
((value - min) / (max - min) * (target_max - target_min))
// 校准步骤(代码模板)
/**
* @brief calibrate_zero_position 函数
* @return void
*/
void calibrate_zero_position(void) {
// 运行中禁止校准:要求控制模式为停止(0)且基本静止,
// 否则转子无法对齐到电气 0°,标定结果错误,甚至因电角度突变导致失控。
if (FOC.control_mode != 0 || fabsf(FOC.rt_velocity) > CALIB_MAX_SPEED) {
return;
}
// 使能电机驱动器,准备对齐
motor_resume();
// 施加固定电压矢量(A 相高电平),让转子对齐到电气 0° 位置
Set_3Pwm(ALIGN_PWM_DUTY, 0.0f, 0.0f);
delay_1ms(ALIGN_SETTLE_MS);
// 对齐稳定后重新采样传感器角度,再计算零位补偿角,使当前位置对应电气 0°
KTH7823.update();
float current_sensor_angle = KTH7823.getcurrent_sensorangle();
float electrical_angle = fmodf(current_sensor_angle * PP, 360.0f);
KTH7823.set_calibration(-electrical_angle);
// 停止施加电压
Set_3Pwm(0.0f, 0.0f, 0.0f);
// 保存校准角到 Flash,掉电不丢
flashEEP.save_calibration_angle(KTH7823.calibration_angle);
}
// 通过Ia,Ib,Ic计算Iq,Id(目前仅输出Iq)
/**
* @brief cal_Iq_Id 函数
* @param[in] current_a 参数
* @param[in] current_b 参数
* @param[in] current_c 参数
* @param[in] angle_el 参数
* @return float 返回值
*/
inline float FOC_Controller::cal_Iq_Id(float current_a, float current_b,
float current_c, float angle_el) {
if (current_a == ERROR_ADC_VAL || current_b == ERROR_ADC_VAL ||
current_c == ERROR_ADC_VAL) {
return Current_kalman.getCurrent();
}
// 去除三相公共模偏置,使 Ia + Ib + Ic 更接近 0
const float current_avg = (current_a + current_b + current_c) / 3.0f;
current_a -= current_avg;
current_b -= current_avg;
current_c -= current_avg;
// 电气角度由调用方传入,避免重复计算
// Clarke变换 (使用三相电流)
float I_alpha, I_beta;
I_alpha = (2.0f / 3.0f) * current_a - (1.0f / 3.0f) * current_b -
(1.0f / 3.0f) * current_c;
I_beta = _1_SQRT3 * current_b - _1_SQRT3 * current_c;
// Park变换
float sin_el, cos_el;
arm_sin_cos_f32(angle_el, &sin_el, &cos_el);
float I_q, I_d;
I_q = I_beta * cos_el - I_alpha * sin_el;
I_d = I_beta * sin_el + I_alpha * cos_el;
// 返回Iq值,乘以1000以转换为mA
return Current_kalman.update(I_q * 1000 - KE_FACTOR * rt_velocity);
// return I_q * 1000 - KE_FACTOR * rt_velocity;
}
/**
* @brief 角度同步 Uq 前馈更新/输出。
* @note 只在稳定同向巡航时输出和学习;停止、低速、反向、明显刹车/超速时立即退出。
*/
float FOC_Controller::update_angle_sync_uq_feedforward(
u8 mode, float table[], u16 table_size, float mech_angle,
float target_vel, float actual_vel, float velocity_error) {
if (table_size == 0U) return 0.0f;
bool enable = false;
bool learn_enable = false;
float min_target = 0.0f;
float stop_speed = 0.0f;
float brake_err = 0.0f;
float learn_alpha = 0.0f;
float gain = 0.0f;
float max_ff = 0.0f;
float dir_sign = 1.0f;
switch (mode) {
case 2:
enable = MODE2_UQ_FF_ENABLE;
learn_enable = MODE2_UQ_FF_LEARN_ENABLE;
min_target = MODE2_UQ_FF_MIN_TARGET;
stop_speed = MODE2_UQ_FF_STOP_SPEED;
brake_err = MODE2_UQ_FF_BRAKE_ERR;
learn_alpha = MODE2_UQ_FF_LEARN_ALPHA;
gain = MODE2_UQ_FF_GAIN;
max_ff = MODE2_UQ_FF_MAX;
dir_sign = 1.0f;
break;
case 3:
enable = MODE3_UQ_FF_ENABLE;
learn_enable = MODE3_UQ_FF_LEARN_ENABLE;
min_target = MODE3_UQ_FF_MIN_TARGET;
stop_speed = MODE3_UQ_FF_STOP_SPEED;
brake_err = MODE3_UQ_FF_BRAKE_ERR;
learn_alpha = MODE3_UQ_FF_LEARN_ALPHA;
gain = MODE3_UQ_FF_GAIN;
max_ff = MODE3_UQ_FF_MAX;
dir_sign = DIR;
break;
default:
return 0.0f;
}
const bool active = (fabsf(target_vel) > stop_speed) &&
(fabsf(actual_vel) > stop_speed) &&
((target_vel * actual_vel) > 0.0f) &&
((velocity_error * dir_sign) > -brake_err);
float angle = normalizeAngle360(mech_angle);
float index_f = angle / 360.0f * (float)table_size;
u16 idx0 = (u16)index_f;
if (idx0 >= table_size) idx0 = table_size - 1U;
u16 idx1 = (idx0 + 1U) % table_size;
float frac = index_f - (float)idx0;
float ff = table[idx0] * (1.0f - frac) + table[idx1] * frac;
if (ff > max_ff) ff = max_ff;
else if (ff < -max_ff) ff = -max_ff;
if (learn_enable && active && fabsf(target_vel) > min_target) {
float ff_target = velocity_error * dir_sign * gain;
if (ff_target > max_ff) ff_target = max_ff;
else if (ff_target < -max_ff) ff_target = -max_ff;
table[idx0] += learn_alpha * (ff_target - table[idx0]);
}
return (enable && active && fabsf(target_vel) > min_target) ? ff : 0.0f;
}
/**
* @brief mode3 低速/静止附近降低速度内环 P,运行速度升高后平滑恢复。
*/
float FOC_Controller::get_mode3_velocity_p(float target_vel, float actual_vel) {
float vel_p = vel_angloop_p;
if (target_vel < -120.0f) {
vel_p = vel_angloop_p * 2.0f;
} else if (target_vel < -30.0f) {
vel_p = vel_angloop_p * 1.5f;
}
if (MODE3_LOW_SPEED_P_SCALE_ENABLE) {
float abs_target = fabsf(target_vel);
float abs_speed = fabsf(actual_vel);
float speed_ref = (abs_target > abs_speed) ? abs_target : abs_speed;
float p_scale = 1.0f;
if (speed_ref <= MODE3_LOW_SPEED_P_LOW) {
p_scale = MODE3_LOW_SPEED_P_MIN_SCALE;
} else if (speed_ref < MODE3_LOW_SPEED_P_FULL) {
p_scale = MODE3_LOW_SPEED_P_MIN_SCALE +
(1.0f - MODE3_LOW_SPEED_P_MIN_SCALE) *
(speed_ref - MODE3_LOW_SPEED_P_LOW) /
(MODE3_LOW_SPEED_P_FULL - MODE3_LOW_SPEED_P_LOW);
}
vel_p *= p_scale;
}
return vel_p;
}
/**
* @brief 电机控制类初始化函数
*
* @return u8 0表示初始化成功,1表示初始化失败
*/
u8 FOC_Controller::init() {
motor_init(); // 电机驱动初始化
// 齿槽转矩补偿表(硬编码,3正+3反平均,用真实角度算Iq)
static const float COGGING_TABLE_FWD[COGGING_TABLE_SIZE] = {
29.28f, 28.84f, 28.26f, 28.83f, 29.79f, 30.26f, 29.52f, 28.77f,
28.23f, 27.68f, 26.65f, 25.19f, 23.92f, 22.59f, 19.61f, 16.77f,
13.32f, 10.40f, 7.64f, 3.51f, -0.83f, -4.96f, -8.19f, -11.11f,
-13.40f, -14.39f, -15.69f, -15.99f, -16.39f, -15.50f, -14.76f, -14.21f,
-13.76f, -13.88f, -13.22f, -11.18f, -10.65f, -10.54f, -10.62f, -10.23f,
-9.52f, -8.19f, -6.31f, -4.14f, -1.94f, -0.25f, 2.06f, 4.08f,
6.05f, 8.30f, 9.74f, 11.38f, 13.32f, 15.65f, 17.55f, 20.22f,
21.72f, 22.28f, 23.30f, 24.78f, 23.53f, 23.35f, 23.00f, 21.42f,
20.35f, 20.57f, 20.07f, 18.18f, 17.04f, 16.03f, 14.81f, 13.71f,
12.47f, 10.93f, 9.38f, 6.53f, 4.63f, 3.37f, 1.29f, -1.28f,
-5.08f, -11.11f, -16.35f, -21.00f, -24.61f, -28.30f, -31.11f, -33.48f,
-35.25f, -36.54f, -38.01f, -38.69f, -39.27f, -39.52f, -38.18f, -36.55f,
-34.96f, -33.14f, -31.92f, -31.45f, -31.32f, -30.25f, -29.60f, -28.72f,
-27.51f, -25.30f, -22.66f, -20.87f, -18.19f, -16.10f, -13.25f, -10.81f,
-8.00f, -4.67f, -2.28f, 0.87f, 3.83f, 7.25f, 10.56f, 13.70f,
17.70f, 19.90f, 22.14f, 23.62f, 24.53f, 26.03f, 26.96f, 27.95f,
};
static const float COGGING_TABLE_REV[COGGING_TABLE_SIZE] = {
22.45f, 24.95f, 26.05f, 26.01f, 26.11f, 25.87f, 26.20f, 26.23f,
26.19f, 25.87f, 25.97f, 26.09f, 24.77f, 24.22f, 23.71f, 22.10f,
19.84f, 17.60f, 15.36f, 12.99f, 9.54f, 5.35f, 1.71f, -1.94f,
-4.15f, -6.16f, -7.93f, -9.10f, -10.01f, -10.25f, -10.85f, -11.74f,
-11.98f, -10.78f, -9.65f, -8.89f, -8.14f, -6.85f, -5.94f, -5.37f,
-4.28f, -3.38f, -3.36f, -3.40f, -2.81f, -2.36f, -1.04f, -0.18f,
1.08f, 2.15f, 4.19f, 5.51f, 7.33f, 8.64f, 10.46f, 11.89f,
13.42f, 14.83f, 17.11f, 19.12f, 20.76f, 21.88f, 22.35f, 22.86f,
22.73f, 22.13f, 21.10f, 20.53f, 18.65f, 17.09f, 15.47f, 14.76f,
14.02f, 12.94f, 11.98f, 10.29f, 8.11f, 5.83f, 4.23f, 2.42f,
1.03f, -1.80f, -4.01f, -7.93f, -11.79f, -15.90f, -20.22f, -23.04f,
-25.66f, -28.80f, -30.45f, -32.11f, -33.17f, -33.97f, -34.68f, -34.26f,
-34.18f, -33.78f, -32.47f, -31.11f, -29.40f, -27.89f, -27.05f, -26.72f,
-25.59f, -24.86f, -23.61f, -22.97f, -22.89f, -21.81f, -20.78f, -19.23f,
-17.74f, -15.09f, -13.18f, -10.51f, -8.18f, -5.89f, -3.35f, -0.02f,
2.02f, 3.87f, 6.37f, 9.11f, 12.33f, 14.63f, 17.12f, 19.12f,
};
memcpy(cogging_table, COGGING_TABLE_FWD, sizeof(COGGING_TABLE_FWD));
memcpy(cogging_table_rev, COGGING_TABLE_REV, sizeof(COGGING_TABLE_REV));
cogging_comp_enabled = true;
FOC.cur_loop_p = DEFAULT_current_loop_p * 100 / limit_voltage;
FOC.cur_MIT_p = DEFAULT_current_MIT_p * 100 / limit_voltage;
FOC.vel_loop_p = DEFAULT_vel_loop_p * 100 / limit_voltage;
FOC.vel_angloop_p = DEFAULT_vel_angloop_p * 100;
FOC.vel_MIT_p = DEFAULT_vel_MIT_p * 100;
FOC.ang_loop_p = DEFAULT_angle_loop_p * 100 / limit_voltage;
FOC.ang_angloop_p = DEFAULT_angle_angloop_p * 100 / limit_voltage;
FOC.ang_MIT_p = DEFAULT_angle_MIT_p * 100 / limit_voltage;
return 0;
}
/**
* @brief 电机控制类构造函数
*
*/
FOC_Controller::FOC_Controller() { ; }
/**
* @brief 使用SVPWM算法设置电机输出
*
* @param Uq: q轴电压
* @param Ud: d轴电压
*
* 优化:atan2f → X/Y/Z 符号法判扇区(~15周期 vs atan2f ~300周期)
* 边界上扇区编号可能与 atan2f 差1,但 duty 输出完全一致(已数值验证)
*/
inline void FOC_Controller::setSVPWM_PhaseVoltage(float Uq, float Ud, float angle_el) {
// ① 逆Park变换(angle_el 由调用方传入)
float sin_el, cos_el;
arm_sin_cos_f32(angle_el, &sin_el, &cos_el);
float Ualpha = Ud * cos_el - Uq * sin_el;
float Ubeta = Ud * sin_el + Uq * cos_el;
// ② 扇区判定(替代 atan2f)
float X = Ubeta;
float Y = SQRT3DV2 * Ualpha - 0.5f * Ubeta;
float Z = -SQRT3DV2 * Ualpha - 0.5f * Ubeta;
u8 sector_code = (X > 0.0f ? 1u : 0u)
+ (Y > 0.0f ? 2u : 0u)
+ (Z > 0.0f ? 4u : 0u);
// 编码 → 扇区 查找表(由 atan2f 扇区定义反推,全角度数值验证通过)
static const u8 sector_lut[8] = {0, 2, 6, 1, 4, 3, 5, 0};
u8 sector = sector_lut[sector_code];
if (sector == 0u) {
Set_3Pwm(0.5f, 0.5f, 0.5f);
return;
}
// ③ 模长与调制比(arm_sqrt_f32 替代 sqrtf,~14周期 vs ~100周期)
float magnitude;
arm_sqrt_f32(Ualpha * Ualpha + Ubeta * Ubeta, &magnitude);
float inv_Udc = 1.0f / voltage_power_supply;
float modulation_index = magnitude * inv_Udc;
// 电压限制
if (limit_voltage > voltage_power_supply) {
limit_voltage = voltage_power_supply;
}
float limit_percent = limit_voltage / v_safe;
// ④ T1/T2 计算(替代 atan2f + 第二次 arm_sin_cos_f32)
// 用预计算系数表直接从 Ualpha/Ubeta 算出
static const float svpwm_coeff[6][4] = {
{ SQRT3DV2, -0.5f, 0.0f, 1.0f}, // sector 1
{ SQRT3DV2, 0.5f, -SQRT3DV2, 0.5f}, // sector 2
{ 0.0f, 1.0f, -SQRT3DV2, -0.5f}, // sector 3
{ -SQRT3DV2, 0.5f, 0.0f, -1.0f}, // sector 4
{ -SQRT3DV2, -0.5f, SQRT3DV2, -0.5f}, // sector 5
{ 0.0f, -1.0f, SQRT3DV2, 0.5f}, // sector 6
};
float T1 = (svpwm_coeff[sector-1][0] * Ualpha + svpwm_coeff[sector-1][1] * Ubeta) * inv_Udc;
float T2 = (svpwm_coeff[sector-1][2] * Ualpha + svpwm_coeff[sector-1][3] * Ubeta) * inv_Udc;
// 过调制限制:等比缩放 T1/T2
if (modulation_index > limit_percent) {
float scale = limit_percent / modulation_index;
T1 *= scale;
T2 *= scale;
}
float T0 = 1.0f - T1 - T2;
// ⑤ 占空比计算(不变)
switch (sector) {
case 1:
duty_a = 0.5f * T0 + T1 + T2;
duty_b = 0.5f * T0 + T2;
duty_c = 0.5f * T0;
break;
case 2:
duty_a = 0.5f * T0 + T1;
duty_b = 0.5f * T0 + T1 + T2;
duty_c = 0.5f * T0;
break;
case 3:
duty_a = 0.5f * T0;
duty_b = 0.5f * T0 + T1 + T2;
duty_c = 0.5f * T0 + T2;
break;
case 4:
duty_a = 0.5f * T0;
duty_b = 0.5f * T0 + T1;
duty_c = 0.5f * T0 + T1 + T2;
break;
case 5:
duty_a = 0.5f * T0 + T2;
duty_b = 0.5f * T0;
duty_c = 0.5f * T0 + T1 + T2;
break;
case 6:
duty_a = 0.5f * T0 + T1 + T2;
duty_b = 0.5f * T0;
duty_c = 0.5f * T0 + T1;
break;
default:
duty_a = 0.5f;
duty_b = 0.5f;
duty_c = 0.5f;
break;
}
Set_3Pwm(duty_a, duty_b, duty_c);
}
/**
* @brief 电机关机(通用关机,不带原因标记)
*
*/
void FOC_Controller::shut_down() {
drv_stop();
motor_sleep();
is_shut_down = true;
}
/**
* @brief 过热关机
*
*/
void FOC_Controller::shut_down_thermal() {
drv_stop();
motor_sleep();
is_shut_down = true;
thermal_shutdown = true;
}
/**
* @brief 过热恢复
*
*/
void FOC_Controller::resume_from_thermal() {
thermal_shutdown = false;
if (!voltage_error && !over_current) {
is_shut_down = false;
motor_resume();
}
}
/**
* @brief 占空比置0
*
*/
void FOC_Controller::drv_stop() { Set_3Pwm(0.0f, 0.0f, 0.0f); }
/**
* @brief 电机锁止
*/
float FOC_Controller::drv_hold() {
float hold_pwm_duty = HOLD_PWM_DUTY;
if (HOLD_PWM_DUTY > 0.95f) {
hold_pwm_duty = 0.95f;
} else if (HOLD_PWM_DUTY < 0.0f) {
hold_pwm_duty = 0.0f;
}
Set_3Pwm(hold_pwm_duty, 0, 0);
return hold_pwm_duty;
}
/**
* @brief PWM模式(调试)
*/
float FOC_Controller::PWM_out() {
float hold_pwm_duty = target_velocity/100;
Set_3Pwm(hold_pwm_duty, hold_pwm_duty, hold_pwm_duty);
return hold_pwm_duty;
}
/**
* @brief 电机恢复
*
*/
void FOC_Controller::resume() {
over_current = false;
voltage_error = false;
is_shut_down = false;
motor_resume();
}
/**
* @brief 更新电源电压
*
*/
void FOC_Controller::update_power(float voltage) {
if (voltage < 36.0f and voltage > 8.0f) {
voltage_error = false;
voltage_power_supply = voltage;
v_half = voltage * 0.5f;
v_safe = voltage * 1.1f;
} else {
voltage_error = true;
}
}
/**
* @brief 快速电压检测(在电机控制循环中每100us调用一次)
*
* 直接从DMA缓冲区读取最新ADC值,检测电压跌幅
* 响应时间 < 200us
*
* 算法:
* 1. 使用峰值检测算法跟踪当前额定电压(vbus_reference)
* - 电压上升时,基准电压跟随
* - 电压下跌时,基准电压保持(不跟随下跌)
* 2. 计算电压跌幅 = 基准电压 - 当前电压
* 3. 关机条件(满足任一即可):
* - 电压跌幅超过 VBUS_DROP_THRESHOLD
* - 电压低于绝对下限 VBUS_ABSOLUTE_MIN
*
* 参数定义在 config.h 中:
* - VBUS_DROP_THRESHOLD: 电压跌幅阈值 (默认5V)
* - VBUS_ABSOLUTE_MIN: 绝对最低电压 (默认8V)
* - VBUS_DEBOUNCE_COUNT: 防抖计数 (默认5次)
*/
/**
* @brief fast_voltage_check 函数
* @return void
*/
void FOC_Controller::fast_voltage_check(void) {
// ADC1 单次转换读取 VBUS(ch6,11:1 分压)。
// 旧实现读 regular DMA 的 adc_value[2],通道顺序调整后该下标已是 DRV温度,
// 属漏改:NTC 分压值(~1.06V)按 11 倍分压换算仅 ~11.5V,逼近跌落阈值。
float current_vbus =
adc1_read_raw(ADC_CHANNEL_6) * (3.3f / 4096.0f) * 11.0f;
// 更新基准电压(峰值检测)
// 电压上升时,基准电压跟随;电压下跌时,基准电压保持
if (current_vbus > vbus_reference) {
vbus_reference = current_vbus;
}
// 电压下跌时不更新基准电压,保持之前的峰值
// 更新上次电压值
last_vbus_fast = current_vbus;
// 计算电压跌幅(相对于基准电压)
float voltage_drop = vbus_reference - current_vbus;
// 关机条件(满足任一即可):
// 1. 电压跌幅超过阈值
// 2. 电压低于绝对下限
bool drop_exceeded = (voltage_drop > VBUS_DROP_THRESHOLD);
bool below_absolute = (current_vbus < VBUS_ABSOLUTE_MIN);
if ((drop_exceeded || below_absolute) && (!is_shut_down)) {
// 电压跌落计数(防抖)
vbus_drop_count++;
if (vbus_drop_count >= VBUS_DEBOUNCE_COUNT) {
// 确认需要关机,立即停机
drv_stop();
motor_sleep();
is_shut_down = true;
emergency_shutdown = true; // 标记紧急关机,低频任务会执行保存
vbus_drop_count = 0; // 重置计数器
}
} else {
// 电压正常,重置计数器
vbus_drop_count = 0;
}
}
/**
* @brief 速度开环控制
*
* @param target_velocity: 目标速度
* @return float: q轴电压
*/
float FOC_Controller::velocity_open_loop() {
// 通过时间间隔和目标速度计算需要转动的机械角度,存储在 shaft_angle 中
shaft_angle =
normalizeAngle360(shaft_angle + target_velocity * REDUCTION_RATIO / MOTOR_FREQUENCY);
// 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用)
float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle);
rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'),
sampler.get_current('W'), angle_el_cog);
// 因为在开环控制中,Ud 始终为 0,只控制 Uq
// 幅度限幅必须保留符号:原 _constrain 下限为 +2V,负速度会被钳到 +2V,
// 磁场角度反向而 Uq 仍为正,导致反转时电机原地抖动。
float Uq = target_velocity * REDUCTION_RATIO * 0.005f;
const float UQ_MIN_MAG = 2.0f;
const float UQ_MAX_MAG = voltage_power_supply * 0.5f;
// 零速不输出,避免 2V 最小幅值导致静止时缓慢爬行
if (Uq != 0.0f) {
float Uq_mag = fabsf(Uq);
if (Uq_mag < UQ_MIN_MAG) {
Uq_mag = UQ_MIN_MAG;
} else if (Uq_mag > UQ_MAX_MAG) {
Uq_mag = UQ_MAX_MAG;
}
Uq = (Uq < 0.0f) ? -Uq_mag : Uq_mag;
}
setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog);
return limit_voltage;
}
/**
* @brief 角度闭环控制
*
* @param target_angle: 目标角度
* @return float: 当前角度
*/
float FOC_Controller::angle_control() {
// PID 控制计算
float Uq = angle_loop(target_angle - rt_angle);
// 获取电机轴角度
shaft_angle = KTH7823.getcurrent_sensorangle();
// 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用)
float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle);
rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'),
sampler.get_current('W'), angle_el_cog);
// 设置相电压
setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog);
return shaft_angle;
}
/**
* @brief 速度闭环控制
*
* @param target_velocity: 目标速度
* @return float: 当前速度
*/
float FOC_Controller::velocity_control() {
// 获取电机轴角度:mode2 Uq 前馈补偿需要用物理 360° 角度查表。
shaft_angle = KTH7823.getcurrent_sensorangle();
// mode2 速度环:真实速度波动保留在反馈里,PID 继续看真实 rt_velocity。
float velocity_error = (target_velocity - rt_velocity) * DIR * REDUCTION_RATIO;
// mode2 使用独立速度环参数。
vel_loop.set_PID(vel_loop_p, vel_loop_Ki, vel_loop_Kd);
vel_loop.set_limit(limit_voltage);
float Uq_pid = vel_loop(velocity_error);
static float uq_ff_table[MODE2_UQ_FF_TABLE_SIZE] = {0.0f};
float Uq_ff = update_angle_sync_uq_feedforward(
2, uq_ff_table, MODE2_UQ_FF_TABLE_SIZE, shaft_angle,
target_velocity, rt_velocity, velocity_error);
float Uq = Uq_pid + Uq_ff;
if (Uq > limit_voltage) Uq = limit_voltage;
else if (Uq < -limit_voltage) Uq = -limit_voltage;
CAN0_transmiter.testfloat_union.f = Uq;
// 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用)
float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle);
// 设置相电压
setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog);
rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'),
sampler.get_current('W'), angle_el_cog);
return rt_velocity;
}
/**
* @brief current_control 函数
* @return float 返回值
*/
float FOC_Controller::current_control() {
// 获取电机轴角度
shaft_angle = KTH7823.getcurrent_sensorangle();
CAN0_transmiter.testfloat_union.f = shaft_angle;
// 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用)
float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle);
// PID 控制计算
float Iq = rt_current =
cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'),
sampler.get_current('W'), angle_el_cog);
float Uq = current_loop(target_current - Iq);
if (Uq > limit_voltage) {
Uq = limit_voltage;
} else if (Uq < -limit_voltage) {
Uq = -limit_voltage;
}
// 设置相电压
setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog);
return 1;
}
/**
* @brief 带速度限制的角度闭环控制
*
* @param target_angle: 目标角度
* @param max_velocity: 最大速度限制 (单位: rad/s)
* @return float: 当前角度
*/
float FOC_Controller::angle_control_with_velocity_limit() {
// 计算角度误差
float angle_error = target_angle - rt_angle;
ang_inVelAngloop.set_P(ang_angloop_p);
// 使用角度PID控制器计算目标速度
float target_velocity = ang_inVelAngloop(angle_error);
// 使用速度PID控制器计算最终输出电压
vel_inVelAngloop.set_P(get_mode3_velocity_p(target_velocity, rt_velocity));
float velocity_error = target_velocity - rt_velocity;
// 目标速度突变检测:target 大幅变化时清积分
static float last_vang_target_vel = 0.0f;
if (fabsf(target_velocity - last_vang_target_vel) > 5.0f) {
vel_inVelAngloop.reset_integral();
}
last_vang_target_vel = target_velocity;
float Uq_pid = vel_inVelAngloop(velocity_error) * DIR;
// 获取电机轴角度:mode3 Uq 前馈补偿按物理 360° 查表。
shaft_angle = KTH7823.getcurrent_sensorangle();
static float mode3_uq_ff_table[MODE3_UQ_FF_TABLE_SIZE] = {0.0f};
float Uq_ff = update_angle_sync_uq_feedforward(
3, mode3_uq_ff_table, MODE3_UQ_FF_TABLE_SIZE, shaft_angle,
target_velocity, rt_velocity, velocity_error);
float Uq = Uq_pid + Uq_ff;
if (Uq > limit_voltage) Uq = limit_voltage;
else if (Uq < -limit_voltage) Uq = -limit_voltage;
CAN0_transmiter.testfloat_union.f = shaft_angle;
// 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用)
float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle);
// 获取当前实际电流值
rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'),
sampler.get_current('W'), angle_el_cog);
// 设置相电压
setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog);
return shaft_angle;
}
/**
* @brief MIT控制
*
* @param target_angle: 目标角度
* @param max_velocity: 最大速度限制 (单位: rad/s)
* @return float: 当前角度
*/
float FOC_Controller::MIT_Mode() {
// 第一层:角度环(外环)
float angle_error = target_angle - rt_angle;
ang_inMITloop.set_P(ang_MIT_p);
float target_velocity =
ang_inMITloop(angle_error);
// 第二层:速度环(中环)
float velocity_error = (target_velocity - rt_velocity)* DIR;
// 目标速度变化检测:target 大幅变化时清积分
static float last_mit_target_vel = 0.0f;
if (fabsf(target_velocity - last_mit_target_vel) > 5.0f) {
vel_inMITloop.reset_integral();
}
last_mit_target_vel = target_velocity;
vel_inMITloop.set_P(vel_MIT_p);
float target_current = vel_inMITloop(velocity_error);
// 获取电机轴角度
shaft_angle = KTH7823.getcurrent_sensorangle();
// 电气角度(算一次,供 cal_Iq_Id / 齿槽补偿 / setSVPWM 共用)
float angle_el_cog = normalizeAngle360(shaft_angle * PP + KTH7823.calibration_angle);
// 第三层:电流环(内环)
rt_current = cal_Iq_Id(sampler.get_current('U'), sampler.get_current('V'),
sampler.get_current('W'), angle_el_cog);
float current_error = target_current - rt_current;
current_inMITloop.set_P(cur_MIT_p);
float Uq = current_inMITloop(current_error);
// 设置相电压
setSVPWM_PhaseVoltage(Uq + get_cogging_compensation(angle_el_cog), 0.0f, angle_el_cog);
return shaft_angle;
}